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Could one achieve a similar effect using v bits?
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The resulting pieces fit perfectly even though they fit on a bevel. I remembered that people who do intarsia will often angle their blade and rotate the piece as they cut to make up for the thickness of the blade. The resulting inlay would have rounded edges.The artwork has to be revised to accommodate the bit size and that would require a fair amount of CAD work for each inlay.I had wanted to make some inlays with my ShopBot but there were two issues: In the example above, that would be a height of 0.4". The final inlay and the inlay pocket will be sanded flush.įor reasons that are rather complicated, it is important to use a bit whose height is at least as high as the deepest cut you will be making. (which may be holding many parts of the inlay) will be removed. At the end of this process, the inlay backing They provide a large margin for error and final sanding. These values will ensure a tight fit on the sides and leave a 0.1" gap between the inlay and the pocket bottom which will be filled with glue. (Note that these values assume that the pocket This diagram is provided for reference only you do not need to understand the diagram to make VCarved inlays. The inlay itself is created with a backing which provides a base for multiple and otherwise fragile parts. (This capability is already native to VCarve Pro.) Note that additional CAD work, such as compensation for bit diameter, is not required. The optional use of an end mill may be useful to further reduce production time by hogging out large flat areas.
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The versatility of VCarve Pro allows both pocket and inlay to be cut using the same design and same V bit but with simple differences in parametrics between the cuts. This creates extremely accurate inlays showing little or no gaps between materials and rivaling the very best hand made inlays. The resulting inlays rest in their respective pockets by contact along the sides of the inlay and pocket. It is VCarve Pro's unique ability to correctly handle the bevels on lines, arcs and points that allows the inlays to be cut without bit diameter offsets encountered with traditional CNC inlay techniques. VCarve Inlay makes beveled inlays using a V bit to carve both the inlay and the inlay pocket. VCarve Inlay Technique in American Woodworker Magazine